Machinability Can Be Machined With Standard Tools Macor Ceramic Tube Providing Thermal Stability And Electrical Insulation

Product Description:

Macor ceramic is a highly specialized material known for its unique combination of properties that make it ideal for a variety of advanced industrial applications. This machinable glass-ceramic material boasts a hardness rating of 4-5 on the Mohs scale, providing an excellent balance between durability and ease of machining. Its flexural strength of 91 MPa ensures that components made from Macor ceramic can withstand considerable mechanical stress without compromising structural integrity.

One of the standout features of Macor ceramic is its exceptional dielectric properties. With a dielectric constant ranging from 5.9 to 6.3 at 1 MHz, it offers reliable electrical insulation, making it an optimal choice for electronic and electrical applications. This characteristic is particularly valuable in environments where stable and consistent electrical performance is critical.

Macor ceramic is widely recognized for its high machining precision capabilities. It can be produced with an incredibly tight size tolerance of 0.001mm, enabling the fabrication of complex and intricate components that meet stringent design specifications. This precision machining makes Macor ceramic an excellent option for custom parts, especially when standard materials cannot achieve the desired dimensional accuracy.

One of the most common applications of Macor ceramic is its use as an insulator in vacuum environments. Its unique material properties allow it to perform reliably under high vacuum conditions without outgassing or degrading, which is essential for maintaining the integrity of vacuum systems. This makes Macor ceramic a preferred material in scientific research, semiconductor manufacturing, and other industries where vacuum environments are prevalent.

Additionally, Macor ceramic plates are frequently utilized in various industrial processes due to their thermal stability, electrical insulation, and mechanical strength. These plates serve as durable and reliable components in equipment that requires precise thermal management and electrical isolation. The ability to customize Macor ceramic products further enhances their versatility, allowing customers to specify dimensions, shapes, and other parameters to suit their unique application needs.

Macor customerized ceramic solutions are highly sought after because they provide tailored performance characteristics that off-the-shelf materials cannot match. Whether for prototyping or full-scale production, the customization options available with Macor ceramic ensure that clients receive components designed to optimize functionality and efficiency in their specific use cases.

In summary, Macor ceramic combines moderate hardness, robust flexural strength, excellent dielectric properties, and unparalleled machining precision to deliver a material that excels in demanding applications. Its role as an insulator in vacuum environments, coupled with the availability of Macor ceramic plates and customerized ceramic parts, makes it an invaluable resource across numerous high-tech industries. Manufacturers and engineers looking for a reliable, machinable ceramic material that can meet tight tolerances and maintain performance under challenging conditions will find Macor ceramic to be an outstanding choice.

Features:

• Product Name: Macor Ceramic
• High machining precision: Can be produced in the size tolerance of 0.001mm
• Material: Macor Ceramic
• Dielectric Constant: 5.9-6.3 (at 1 MHz)
• Main Composition: Mg3K[AlF2O(SiO3)3], SiO2
• Perennial Temperature: 800℃
• Available as Macor ceramic rod, machined Macor ceramic structural part, and Macor ceramic plate

Technical Parameters:

Applications:

Wuxi Special Ceramic, a renowned brand from China, specializes in producing high-quality Macor ceramic products that are widely used in various advanced industrial applications. One of the most prominent products offered by the company is the Macor ceramic tube, known for its exceptional insulating properties and mechanical strength. This product is especially designed for use as an insulator in vacuum environments, making it indispensable in high-tech industries where reliable insulation under extreme conditions is critical.

The Macor ceramic tube from Wuxi Special Ceramic exhibits outstanding machinability, allowing it to be precisely produced with a size tolerance as tight as 0.001mm. This high machining precision ensures that the tubes fit perfectly in demanding applications, minimizing the risk of mechanical failure and maintaining optimal performance. The excellent machinability of Macor ceramic means it can be easily shaped and customized using standard machining tools, enabling manufacturers to tailor the product to specific design requirements.

One of the primary application occasions for the Macor ceramic tube is in microwave tube equipment, where it serves as a spacer. Its unique material properties make it ideal for withstanding the harsh conditions inside microwave tubes, including high temperatures and vacuum environments. By acting as a spacer, the Macor ceramic tube ensures proper alignment and insulation of critical components, contributing to the overall efficiency and longevity of the equipment.

Moreover, Macor ceramic used as an insulator in vacuum environments is essential in industries such as electronics, aerospace, and scientific research. Its ability to maintain insulation without degrading under vacuum and thermal stress makes it a preferred choice for vacuum chambers, electron beam devices, and other vacuum-based apparatus. The combination of material strength, thermal stability, and machinability makes the Macor ceramic tube from Wuxi Special Ceramic a versatile and reliable solution for advanced insulation needs.

In summary, the Macor ceramic tube by Wuxi Special Ceramic is an ideal product for applications requiring high precision, excellent machinability, and reliable insulation in vacuum environments. Its use as a spacer in microwave tube equipment highlights its critical role in ensuring the performance and durability of sophisticated industrial systems. Whether in vacuum technology, microwave engineering, or other high-tech fields, this product stands out as a superior choice.

Customization:

Wuxi Special Ceramic, a renowned brand from China, offers Macor Customerized ceramic products specifically designed to meet your unique requirements. Our Machined Macor ceramic structural parts are ideal for applications such as electrical insulators, high-temperature components, and vacuum systems. With excellent machinability, Macor Customerized ceramic can be precisely machined using standard tools to achieve customized dimensions. Featuring a compressive strength of 350 MPa, this machinable glass ceramic ensures durability and performance in demanding environments.

FAQ:

Q1: What is Macor Ceramic used for?

A1: Macor Ceramic is commonly used for electrical insulation, mechanical components, and high-temperature applications due to its excellent thermal and electrical properties.

Q2: Who manufactures Macor Ceramic?

A2: Macor Ceramic is manufactured by Wuxi Special Ceramic, a reputable brand based in China known for high-quality ceramic materials.

Q3: What are the key properties of Macor Ceramic?

A3: Macor Ceramic offers excellent machinability, high thermal resistance, good electrical insulation, and good mechanical strength, making it suitable for various industrial applications.

Q4: Where is Macor Ceramic produced?

A4: Macor Ceramic is produced in China by Wuxi Special Ceramic, ensuring stringent quality control and reliable material performance.

Q5: Can Macor Ceramic be machined into complex shapes?

A5: Yes, Macor Ceramic can be easily machined using standard metalworking tools, allowing for the creation of complex and precise components.